Extraction Sampling Systems

Screw Sampler

Controlled Powder Extraction for High Repeatability

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Zone 3 · Raw GrindingZone 6 · Cement Grinding

Overview

The Screw Sampler is engineered to provide controlled, repeatable extraction of powder samples from within the bulk material mass, ensuring accurate laboratory analysis and reliable process control. It is the most widely used system for sampling fine materials such as raw meal and cement.

Process Role

Fine materials stored in silos exhibit layering, segregation, and density variation, making representative sampling technically challenging. The Screw Sampler ensures reliable sampling from storage zones without disturbing material stability.

Engineering Principle

Helical probe-based extraction from bulk material. A rotating helical probe (auger) is inserted into the stored material, performing controlled insertion, uniform extraction through screw rotation, and transfer to collection systems, ensuring material is extracted from within the bulk body, not just surface layers.

Core Engineering Features

Helical Extraction Mechanism

Precision-engineered screw auger enables controlled and uniform material extraction.

Controlled Sampling Rate

Rotational speed and geometry of the screw ensure repeatable sample quantity and consistent extraction.

Minimal Material Disturbance

The design avoids disruption of bulk material structure, preserving silo stability.

Enclosed Sampling System

Sealed construction prevents contamination and ensures safe handling of fine powders.

Application Areas

Zone 3 – Raw meal silos
Zone 6 – Cement silos
Powder handling hoppers
Enclosed material storage systems

Materials Handled

Raw mealCementFine powdersSemi-cohesive materials

Process Impact

Stable kiln feed chemistry
Reliable cement composition control
Improved laboratory data accuracy
Reduced process variability

Engineering Outcome

Controlled extraction. Repeatable sampling accuracy. Reliable process verification. Engineered for precision, high-repeatability sampling in cement powder handling systems.

Operational Benefits

  • Highly repeatable sampling of fine powders
  • Representative extraction from within bulk material
  • Reduced sampling bias
  • Minimal disturbance to storage systems

Downloads

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Screw Sampler - Product Datasheet

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PDF

Screw Sampler - Technical Specification

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Interested in the Screw Sampler?

Our engineers will assess your process conditions and recommend the optimal system configuration.